The process oil market has seen considerable growth due to a variety of factors.
• In the last few years, there has been a steady increase in the size of the process oil market. The market, which was valued at $5.46 billion in 2024, is projected to increase to $5.77 billion in 2025, yielding a compound annual growth rate (CAGR) of 5.7%.
Factors such as industrial expansion, the automotive industry, burgeoning construction activity, and globalization are responsible for the growth experienced during the historic period.
The process oil market is expected to maintain its strong growth trajectory in upcoming years.
• The market size of process oil is predicted to significantly expand in the upcoming years. It is estimated to rise to $7.1 billion in 2029, experiencing a compound annual growth rate (CAGR) of 5.3%.
This projected growth within the forecast period is due to factors such as the rise of emerging economies, environmental legislations, advancements in automotive technology, and construction and infrastructure projects. Key trends within this period encompass technological innovations, the transition to bio-based process oils, and a heightened focus on specialty process oils.
The process oil market's expansion is expected to be driven by the escalating growth of the automotive sector. This sector encompasses the design, creation, and sales of vehicles. Its relationship to the process oil market is primarily due to the compatibility of process oils with most rubber polymers, which are widely incorporated in the production of items such as car tires, tread rubbers, conveyor belts, automobile parts, and floor mats. For instance, the European Automobile Manufacturers Association, based in Belgium, reported that in 2022, global motor vehicle production rose by 5.7% to 85.4 million, up from 2021. Consequently, the automotive industry's growth significantly fuels the expansion of the process oil market.
The process oil market covered in this report is segmented –
1) By Type: Naphthenic, Paraffinic, Non-Carcinogenic, Aromatic
2) By Function: Extender Oil, Plasticizer, Solvent, Defoamer, Other Functions
3) By Application: Rubber Processing, Adhesives And Sealants, Consumer Products, Paints And Coatings, Pharmaceuticals, Polymers, Other Applications
Subsegments:
1) By Naphthenic: Naphthenic Base Oils, Naphthenic Process Oils
2) By Paraffinic: Paraffinic Base Oils, Paraffinic Process Oils
3) By Non-Carcinogenic: Non-Carcinogenic Base Oils, Non-Carcinogenic Process Oils
4) By Aromatic: Aromatic Base Oils, Aromatic Process Oils
Leading businesses in the process oil market are developing innovative products such as high-octane gasoline for improved engine performance and fuel efficiency that comply with stringent environmental guidelines. High-octane gasoline is a specific type of fuel designed for usage in internal combustion engines, especially in automobiles. For example, in July 2024, the Indian Oil Corporation Limited, a refinery company based in India, introduced STORM-X. STORM-X is a high-octane gasoline particularly designed for race cars. This gas is engineered to boost motorsport performance, specifically targeting racing fans and teams.
Major companies operating in the process oil market include:
• Shell plc
• Exxon Mobil Corporation
• TotalEnergies SE
• Indian Oil Corporation Limited
• National Petroleum Limited(PETRONAS)
• Repsol S. A
• Hindustan Petroleum Corporation Limited
• Idemitsu Kosan Co. Ltd.
• Orlen Unipetrol
• Panama Petrochem Ltd.
• Nynas AB
• H&R GROUP
• Apar Industries Ltd.
• Gandhar Group
• HF Sinclair Corporation
• CPC Corporation (Taiwan Chinese Prtroleum Co. )
• Chevron Corporation
• Ergon Inc.
• PJSC Gazprom
• Saudi Aramco
• Calumet Specialty Products Partners L. P.
• The Phillips 66 Company
• Bharat Petroleum Corporation Limited
• PJSC Rosneft Oil Company
• JX Nippon Oil & Energy
• PT Pertamina
• Thai Oil Public Company Limited
Asia-Pacific was the largest region in the process oil market in 2024.Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the process oil market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa