Pet Food Extrusion Market Report 2026

Pet Food Extrusion Market Overview

• Pet Food Extrusion market size has reached to $89.93 billion in 2025 • Expected to grow to $131.54 billion in 2030 at a compound annual growth rate (CAGR) of 8.1% • Growth Driver: Pet Population Sparks Surge In Pet Food Extrusion Market • Market Trend: Innovative Freeze-Dried Extruder Solutions Enhance Pet Food Quality And Affordability • North America was the largest region in 2025 and Asia-Pacific is the fastest growing region.

What Is Covered Under Pet Food Extrusion Market?

Pet food extrusion refers to a method of processing pet food that involves forcing mixtures of pet food ingredients where the ingredients are ground, combined, and heated before being produced as a ribbon-like product (the extrudate) and dried later. Extruding pet food increases food sources, enhances digestion and absorption rates in animals, and prevents digestive system disorders. The main types of extruders included in pet food extrusion are single-screw and twin-screw. A single-screw extruder refers to a machine that continually forces plastic through a constant-profile die using one screw inside a cylindrical barrel. The processes are hot extrusion and cold extrusion, which are used to provide complete diets, treats, and others. It includes animal derivatives, vegetables and fruits, grains and oilseeds, vitamins and minerals, additives, and others, that are used to feed various animals, including dogs, cats, fish, birds, and others.

What Is The Pet Food Extrusion Market Growth Forecast?

The pet food extrusion market size is expected to see strong growth in the next few years. It will grow to $131.54 billion in 2030 at a compound annual growth rate (CAGR) of 8.1%. The growth in the forecast period can be attributed to increasing demand for premium pet food products, rising focus on customized pet nutrition, expansion of sustainable pet food manufacturing, growing automation in pet food plants, increasing investments in advanced extrusion systems. Major trends in the forecast period include increasing adoption of twin-screw extrusion technology, growing demand for high-digestibility pet food, expansion of functional and specialized diets, rising focus on process efficiency optimization, enhanced ingredient mixing precision.

Global Pet Food Extrusion Market Segmentation

1) By Extruder Type: Single Screw, Twin Screw 2) By Process: Hot Extrusion, Cold Extrusion 3) By Ingredient: Animal Derivatives, Vegetables And Fruits, Grains And Oilseeds, Vitamins And Minerals, Additives, Other Ingredients 4) By Animal Type: Dog, Cat, Fish, Birds, Other Animal Types Subsegments: 1) By Single Screw: Direct Extrusion, Indirect Extrusion 2) By Twin Screw: Co-Rotating Twin Screw Extruder, Counter-Rotating Twin Screw Extruder

What Is The Driver Of The Pet Food Extrusion Market?

The growing pet population is expected to propel the growth of the pet food extrusion market going forward. Pets refer to an animal kept in the home as a companion and treated kindly. Pet food extrusion refers to a method used to produce food following the needs or requirements of the pet population. It enables the production of pet food with high-quality ingredients while preserving its low retail price. For instance, in March 2025, according to the American Pet Products Association, a US-based trade association, reported that pet ownership is on the rise, with 94 million U.S. households now owning at least one pet, an increase from 82 million in 2023. Therefore, the growing pet population is driving the growth of the pet food extrusion industry.

What Is The Driver Of The Pet Food Extrusion Market?

The growing pet population is expected to propel the growth of the pet food extrusion market going forward. Pets refer to an animal kept in the home as a companion and treated kindly. Pet food extrusion refers to a method used to produce food following the needs or requirements of the pet population. It enables the production of pet food with high-quality ingredients while preserving its low retail price. For instance, in March 2025, according to the American Pet Products Association, a US-based trade association, reported that pet ownership is on the rise, with 94 million U.S. households now owning at least one pet, an increase from 82 million in 2023. Therefore, the growing pet population is driving the growth of the pet food extrusion industry.

Global Pet Food Extrusion Market Trends and Insights

Major companies operating in the pet food extrusion market are focusing on developing innovative solutions, such as freeze-dried extruders, to improve the quality and shelf-life of pet food products. A freeze-dried extruder refers to equipment used in the production of freeze-dried pet food, combining the extrusion process with freeze-drying technology. For instance, in August 2024, Muenster Milling Company LLC, a US-based pet food production company, launched Kibble Plus, an innovative pet food product that combines extruded kibble, freeze-dried proteins, and blending techniques. Kibble Plus aims to meet the growing demand for high-nutrition pet food while remaining budget-friendly, offering a cost-effective alternative to traditional freeze-dried meals, which can be as expensive as $36 per pound. Muenster's Kibble Plus positions itself as a versatile solution for pet owners looking to provide quality nutrition without breaking the bank. The product leverages advanced manufacturing capabilities to ensure a well-distributed mix of kibble shapes and freeze-dried inclusions.

What Are Latest Mergers And Acquisitions In The Pet Food Extrusion Market?

In May 2025, Prefera Petfood Srl, a UK-based pet care company, acquired THE PACK for an undisclosed amount. This acquisition strengthens Prefera’s position in the sustainable pet nutrition sector. It brings expertise in cultivated and plant-based pet food. The brand gains access to advanced production capabilities, wider distribution, and strategic resources to accelerate growth across Europe. Additionally, it supports its mission to lead the shift toward next-generation, eco-conscious pet foods. THE PACK is a UK-based pet food company that specializes in manufacturing alternative protein pet food.

Regional Outlook

North America was the largest region in the pet food extrusion market in 2025. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in this market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East and Africa. The countries covered in this market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Italy, Spain, Canada

What Defines the Pet Food Extrusion Market?

The pet food extrusion market consists of revenues earned by entities by providing steam-induced and co-extrusion. The market value includes the value of related goods sold by the service provider or included within the service offering. The pet food extrusion market also includes sales of extruded pellets, biscuits, and kibbles. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

How is Market Value Defined and Measured?

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified). The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

What Key Data and Analysis Are Included in the Pet Food Extrusion Market Report 2026?

The pet food extrusion market research report is one of a series of new reports from The Business Research Company that provides market statistics, including industry global market size, regional shares, competitors with the market share, detailed market segments, market trends and opportunities, and any further data you may need to thrive in the pet food extrusion industry. The market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future state of the industry.