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Flexible Foam Market Estimated to Reach $75.2 Billion by 2029, Expanding at a CAGR of 7.3% | Major Drivers, Segments, and Competitive Outlook

8 Sep, 2025

Insight by Abdul Wasay, Chief Operating Officer at The Business Research Company

In response to fluctuating tariffs and geopolitical trade developments, the Flexible Foam Market Outlook 2025 analyses how businesses are adapting through supply chain diversification and strategic sourcing.

What Are the Key Forecast Insights for the Flexible Foam Market Growth?

The Flexible Foam market has seen substantial growth in the past. It is projected to increase from a market size of $53.96 billion in 2024 to $56.8 billion in 2025, with an annual growth rate (CAGR) of 5.3%.

What Is the Predicted Industry Size and CAGR of the Flexible Foam Market in 2029?

By 2029, the Flexible Foam market is expected to increase to a value of $75.2 billion, expanding at a compound annual growth rate (CAGR) of 7.3%.

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Which Factors Are Driving Growth in the Flexible Foam Market?

The key Drivers in the flexible foam market are:

• Rising demand for flexible foam from diverse industries
• Low cost and reliability of flexible foam for industrial uses
• Wide range of applications due to its exceptional qualities
• High usage in key end-user industries such as furniture and transportation

Which Segment Trends Are Covered in the Flexible Foam Market Forecast?

The flexible foammarket covered in this report is segmented –
1) By Type: Polyurethane (PU) Foam, Polyethylene (PE) Foam, Polypropylene (PP) Foam, Ethylene-Vinyl Acetate (EVA), Other Types
2) By Density: High-Density, Medium-Density, Low-Density
3) By Application: Furniture And Upholstery, Automotive, Packaging, Building And Construction, Consumer Goods, Other Applications

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What Are the Current Market Trends in the Flexible Foam Industry?

The key trends in the flexible foam market are:

• Innovation in product development is becoming a prevalent trend in the flexible foam market.
• There is a focus among leading companies on developing unique, advanced solutions to solidify market positioning.
• The use of lightweight, durable foam solutions specifically for electric vehicles is a notable emerging trend.
• Options for moldable encapsulants in battery modules or packs demonstrate the trend towards versatility and application-specific foams.

Who are the Key Companies in the Flexible Foam Market?

The key players in the flexible foam market are:

• Badische Anilin- und Soda-Fabrik SE
• The Dow Chemical Company
• Huntsman Corporation
• Ube Industries Ltd.
• Recticel Flexible Foams nv
• Zotefoams PLC
• The Woodbridge Group of Companies
• SEKISUI Alveo AG
• Covestro AG
• Rogers Corporation
• JSP Foam Products Pte. Ltd.
• O.R.S.A. Foam Spa
• Mitsui Chemicals Inc.
• Kaneka Corporation
• Flexipol Foams Pvt. Ltd.
• Sealed Air Corporation
• UFP Technologies Inc.
• Vita Group
• Eurofoam Group GmbH
• Armacell International S.A.
• INOAC Corporation
• FXI Inc.
• Future Foam Inc.
• W.W. Carpenter Company
• Foamcraft Inc.
• Foam Supplies Inc.
• Alanto Ltd.
• FoamPartner (Switzerland) AG
• Grand Rapids Foam Technologies
• Hira Industries LLC
• Innovo Packaging Group LLC

What are the Regional Trends Across the Flexible Foam Market?

Asia-Pacific was the largest region in the flexible foam market share in 2024

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