The polyurethane market has seen considerable growth due to a variety of factors.
• In recent times, the polyurethane market has experienced a swift progression in its size. It is projected to expand from a value of $104.46 billion in 2024 to $120.74 billion in 2025, showing a compound annual growth rate (CAGR) of 15.6%.
The trends witnessed during the historical timeframe can be ascribed to the sectors of construction and insulation, automotive industry, furniture and bedding, as well as coatings and adhesives.
The polyurethane market is expected to maintain its strong growth trajectory in upcoming years.
• In the coming years, the polyurethane market size is projected to escalate quickly. By the year 2029, it is anticipated to reach a value of $198.8 billion, growing at a compound annual growth rate (CAGR) of 13.3%.
The projected growth during this period can be credited to various factors including sustainability measures, green initiatives, enhanced energy efficiency in buildings, automotive lightweighting, and developments in medical devices and healthcare sector. Key trends during this forecasted period encompass the use of bio-based polyurethanes, intelligent materials, personalized formulations, and the implementation of 3D printing technologies with polyurethanes.
Polyurethane's use in home furnishings is a significant factor contributing to its market expansion. Furniture producers are augmenting comfort, longevity, safety, and health by employing flexible polyurethane foam (FPF) for the cushioning of upholstered furniture, bedding, and carpet padding. Moreover, the application of an advanced production technique allows polyurethane foam to yield more consistent, dependable, and long-lasting final products. For example, as per the American Chemistry Council, FPF, if compressed by 90% for 22 hours, can regain over 90% of its original height. This recovery capability surpasses other furniture materials making it more durable. Furthermore, fully cured polyurethane products are deemed inert and safe, a stance that the U.S. EPA (Environmental Protection Agency) agrees with. The longevity, comfort, and safety that polyurethane offer will persist as the primary factors for its application within the furniture sector. This, in turn, will propel the demand for the polyurethane market in the future.
The polyurethane market covered in this report is segmented –
1) By Product Type: Coatings, Adhesives and sealants, Flexible and rigid foams, Elastomers, Other Product Types
2) By Raw Material: MDI, TDI, Polyols
3) By End User Industry: Furniture, Construction, Electronics And Appliances, Automotive, Footwear, Other End Use Industries
Subsegments:
1) By Coatings: Waterborne Coatings, Solvent-Borne Coatings, Powder Coatings, UV-Cured Coatings
2) By Adhesives And Sealants: Structural Adhesives, Non-Structural Adhesives, Hot-Melt Adhesives, Pressure-Sensitive Adhesives, Polyurethane Sealants
3) By Flexible And Rigid Foams: Flexible Foams (Mattress, Furniture, Automotive), Rigid Foams (Insulation Materials, Refrigerators, HVAC)
4) By Elastomers: Thermoplastic Polyurethane (TPU), Thermoset Polyurethane Elastomers
5) By Other Product Types: Synthetic Leather, Polyurethane Rubbers, Polyurethane Resins, Polyurethane Elastomers For Footwear
Growing environmental consciousness across the globe is spurring industries like construction, automotive, and footwear to elevate their demand for bio-based polyurethane (PU) in their manufacturing processes. Bio-based polyurethanes, made from biodegradable materials, provide bountiful precursors for creating polyols and isocyanates. These chemical ingredients come at a minimal cost, mitigating environmental harms and boasting superior biodegradability. With the commercial sector expanding and global automakers demanding more flexible foam for vehicle seats and headrests, producers of polyurethane are pivoting towards sustainable and environmentally friendly supplies derived from renewable materials. This behavior will spearhead greater adoption of bio-based polyurethane items across multiple sectors like construction, automotive, coating, and footwear. To illustrate, in September 2022, Covestro AG, the Germany-based high-performance polymer manufacturer, introduced polyether polyols. These polyols find wide usage in diverse outputs like molded foams, flexible foams, adhesives, sealants, and elastomers, as well as rigid polyurethane foams that confer effective insulation for buildings, appliances, and transport systems. These foams possess excellent thermal insulation attributes.
Major companies operating in the polyurethane market include:
• Dow Chemical Company
• BASF SE
• Covestro AG
• Huntsman Corporation
• Eastman Chemical Company
• Mitsui Chemicals Inc.
• DIC Corporation
• Nippon Polyurethane Industry Corp. Ltd.
• Recticel S.A.
• Woodbridge Foam Corporation
• RTP Company Inc.
• Lanxess AG
• Lubrizol Corporation
• Tosoh Corporation
• DuPont de Nemours Inc.
• Perstorp AB
• Manali Petrochemicals Ltd.
• Wanhua Chemical Group Co. Ltd.
• Rampf Holding GmbH & Co. KG
• FXI Holdings Inc.
• Kuwait Polyurethane Industries WLL
• Recticel SA
• Rogers Corporation
• Sheela Foam Ltd.
• INOAC Corporation
• American Urethane Inc.
• TPC Inc.
• Weaver Industries Inc.
• FallLine Corporation
• Uniflex Inc.
Asia-Pacific was the largest region in the polyurethane market in 2023. North America was the second-largest region in the global polyurethane market. The regions covered in the polyurethane market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, and Africa.